Given the upward trend on geosynchronous communication satellite's mass and size, a program to develop an engine more powerful than the YF-73 was started by 1982.[2] The proper development of the engine started in 1986 and leveraged the experience of the YF-73.[5] It flew for the first time in 1994. By September 2013, it had accumulated 12 start up and 3,000 seconds of firing time without malfunction.[2]
By 2006 and with the project for the Long March 5 family a serious redesign program was started. The resulting engine, the YF-75D is a different engine, using a closed circuit expander cycle like the RL10.
Technical Description
The combustion chamber regeneratively cooled and is made of a zirconium copper alloy. It is manufactured by forging, rolled into shape, and then the cooling channels are milled. The outer wall is electroformed nickel. The nozzle extension uses dump cooling. It is made by welding spiraling tubes which pass cryogenic hydrogen that is dumped since the tubes are open at the bottom. The gas generator feed separate turbopumps for fuel and oxidizer. The single shaft hydrogen turbopump operates at 42,000rpm and uses dual elastic supports to enhance the rotor stability and reliability.[2] The gas generator also incorporates dual heat exchanger that heat hydrogen gas and helium supplied from separate system to pressurize the hydrogen and oxygen tanks.[4]
The turbopumps use solid propellant cartridge for start up, while the gas generator and combustion chamber use pyrotechnic igniter. It can restart for two burn profile missions.[2] All subsystems are attached to the combustion chamber and gimbal is achieved by rotating the whole engine on two orthogonal planes with two independent actuators. These actuators use high pressure hydrogen as hydraulic fluid.[5] The oxygen supply system has a propellant utilization valve before the main LOX valve to regulate its flow and thus variate the mixture ratio. This enables optimization of the propellant reserves and improves performance.[4]
References
^"YF-75". Encyclopedia Astronautica. Archived from the original on 2013-06-05. Retrieved 2015-07-08.